TSMC delays Arizona plant, blames US labor shortage
Apple's processor manufacturer TSMC says that it can't find enough skilled workers to open its Arizona facility on time, and mass chip production will have to wait until 2025.

The Taiwan Semiconductor Manufacturing Company (TSMC) began work on a first factory in Arizona in 2021. Since then, the plant has seen safety concerns, complaints from TSMC about US taxation. and a claim that US staff don't work hard enough.
Most recently, the company announced that it was sending more Taiwanese workers to the US to manage the final stages of making the plant operational. Now according to Nikkei Asia, that move has proven insufficient.
"We are encountering certain challenges, as there is an insufficient amount of skilled workers with the specialized expertise required for equipment installation in a semiconductor-grade facility," said TSMC chair Mark Liu. "Consequently we expect the production schedule of N4 [4-nanometer] process technology to be pushed out to 2025," continued Liu.
The news comes alongside TSMC's latest earnings report, which shows that the firm's profits have fallen, though they are expected to recover when the iPhone 15 range launches. TSMC blames the results on a slow economic recover in China, and a downturn in the consumer electronics market.
"It's all about macroeconomics," C.C. Wei, TSMC CEO told Nikkei Asia. "In fact, higher inflation and interest rate [rises] impact demand in all market segments in every region in the world."
China's economic recovery is also slower than we expected," continued Wei. "While we have recently observed an increase in AI-related demand, it is not enough to offset the overall cyclicality of our business."
While TSMC has revised its estimate for when the Arizona plant will mass-produce 4-nanometer processors, the company is already making 3-nanometer ones that are expected to be in the iPhone 15 Pro and M3 Macs.
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Comments
And their water demands will only further its demise.
It is also my understanding that while a fab uses a lot of water, it's mostly recycled water. The analogy I've heard is that it's like a swimming pool -- it holds a lot of water, but then it just mostly recycles it.
And in terms of water use furthering the demise of Arizona -- I've read the biggest culprit is ALFALFA farmers. Yes, alfalfa. Somehow, people are growing one of the most water intensive crops there is in the middle of a desert.
Far better to turn those alfalfa fields into solar farms that power a Fab that's filled with water once, and then use the vast quantity of water saved from alfalfa farming to, you know, drink.
TSMC could have built the facility somewhere near/close to the Columbia river basin in eastern Washington or Oregon, and certainly not in water less Arizona. Another good location would’ve been somewhere in British Columbia just north of the US Canadian border within 50 miles of the border and within 50 miles of the Pacific Ocean.
Anywhere in the Pacific northwest near the Pacific ocean close to vast amounts of hydroelectric power (45% of the USA’s total Hydro electric output) and plenty of water. With the added bonus of having a better post secondary educational system and Microsoft and Boeing nearby.
Being in Arizona, long-term is not good because of the lack of water means you’re gonna have to duplicate your efforts in building another facility within 5 to 10 years in an area with water.
TSMC, did a bad job in scouting. Whatever they were going to build should’ve been within 50 miles of the pacific ocean between Vancouver and San Diego, the best schools, the largest population of Asians in the United States, and the best companies in Tech are all along the Pacific Coast from San Diego to Vancouver, Qualcomm in the south, and Microsoft and Boeing in the north, with Silicon Valley in the middle.
Apple can build anywhere they want. TSMC will get licensed. I'll keep this short, Apple contracts TSMC to make for Apple. Do the Logic.
Too bad they don't teach that on Tik Tok.
As for water, agricultural use is still substantial, so reallocation gives a growth potential for municipal/industrial water use.
Once they get the taxation issue resolved to their satisfaction, I’ll bet TSMC “discovers” a big pool of workers from the US they can bring in from other states that are trained/can be trained to run the fab lines they need “miraculously.”
Unless operated in air conditioned spaces, most laptops, desktops and cell phones would be out of the recommended operating temperature ranges if exposed to 110-120 ℉. For some, that temperature range may be out of the storage range (powered off).
With all of the high temperatures lately, suspect air conditioning manufactures will be replacing a LOT of compressors under warranty. Semi fabs have to maintain narrow temperature ranges. Suspect some of the AC units were not designed to maintain proper indoor temperatures when outdoor temperatures exceed 110-120 ℉. Worked within a jet aircraft engine parts manufacturing facility for 16+ years. After power failures, the AC had to run for a LONG time to condition machinery to the proper temperature to meet exact manufacturing tolerances. As I recall, it could take 12 hours to condition the equipment. Expect computer chip manufacturing would require even more exact controls on temperature.
On the plus side, looks like demand for pc chips is on the decline for now. Also, probably lots of units available used from all the high tech. layoffs (more than 10,000 at Microsoft alone, plus lots at Dell, Meta...)
https://techcrunch.com/2023/07/20/tech-industry-layoffs-2023/
China is imposing export restrictions on some materials needed for more advanced chip manufacturing (notably gallium and germanium), in retaliation for our export restrictions on advanced chips to China.
As to Arizona, I thought server-farms went there for the plentiful electricity (solar power). Won't a fab benefit too?
- Access to large amounts of reliable electricity production
- Access to large amounts of clean water, most of it will need be to be pre-treated and de-ioninized before use. yes every fab tries to recycle 70+% of the water they use, not only to be a good environmental neighbor but also the cost of obtaining the amount needed.
- Seismic stability, when trying to place feature with near atomic level accuracy even a passing train can impact production
- Temperature and Humidity Control - Many critical processes and chemicals used require an operating range of 19-23 degrees C for stability of chemical and control within +/-0.02 degrees to avoid unwanted features like expansion/contraction of tool components (talking about you reticles and litho lenses). Humidity must be controlled for similar reasons
- Airborne contamination control, to prevent defects from impacting device operation, less of a concern in last 10 years as we've moved to more microenviroment FOUP/FOSB use.
From a geopolitical standpoint there are other issues to consider:- Access to talented and trained workforce (main point of this article I believe TSMC was referencing)
- Favorable tax/investment environment (how $10+ Billion in capital equiment needed for modern fab is treated is important)
- Access to transport for raw material needed (silicon wafers, bulk chemicals, etc), can by by sea, land or air
- Distance to critical suppliers/vendors for items mentioned above (usually most ancillary suppliers will build their own facilities close to new fabs, but if existing infrastructure already exists, very handy)
- Access to R&D centers for transfer of new/revised processes.
This is not exhaustive, but covers many of the main considerations. For these reasons it is why historically most new fabs are built near existing ones for a company if land is available and many competing fabs can be found clustered nearby to each other in the US (e.g. AZ, TX, NY, VA, OR, formerly CA) and only occasionally in completely new greenfield locations (Intel in OH).